Process Control & Monitoring

process controllers monitoring automation systems applications

 

 

Most process control and monitoring applications will have one or more of these fundamental controls:

process controllers monitoring automation systems applications

 

 

Simple (On / Off Control)

Simple control is where a control output is simply turned on or off.  A single discrete output is used to control the process and typically two discrete inputs are monitored.  Although this type of control system is quick and easy to implement, the control is rather crude (hard to closely maintain a setpoint).  A good example is the thermostats used on home water heaters, air conditioners, and even your car's cooling system. 

process controllers monitoring automation systems applications

 

 

 

Proportional Control

With proportional control, analog inputs and outputs are used to maintain an exact setpoint.  The controller is typically a PID controller

process controllers monitoring automation systems applications

 

 

Other Process Control Variables

Although level, pressure, temperature, and flow are the most common -- almost any parameter that can be measured can usually be controlled.  You can control pH, salinity, oxygen concentration, percent solids, chemical composition, etc. 

The process engineer (expert) will know what variables have to be controlled and how to control them.  Your job as the systems integrator is to accurately measure the process variable (PV), set-up a PID controller, and tune the PID controller. 

 

We try to offer a fair and balanced opinion on every page of our website.  We would appreciate more information from other users to express their opinions which we will then incorporate.  If you have questions or comments please post them on our message board (see button in left hand column) so that others can read and benefit. 

process controllers monitoring automation systems applications